• Valves (Tubes)

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    From: G8MNY@GB7CIP.#32.GBR.EURO
    To : TECH@WW

    By G8MNY (Updated Sep 16)
    (8 Bit ASCII graphics use code page 437 or 850, Terminal Font)

    Although Valves are considered old hat nowadays, they are still used in big Tx, RF heating systems, microwave ovens, & of course in lots of old kit.

    Here is some valve information for anyone who wants to brush up on the basics.

    HT VOLTAGES
    Most valves use quite high voltages, the High Tension e.g. 90, 120, 200, 250, 350, 1k5V 2kV, 3kV etc. Only a few special Rx valves use voltage as low as +12V HT.

    So care must be taken if you don't want a nasty HT nip or even DEATH!

    HEATERS VOLTAGES
    Only special cold cathode & gas filled valves need no heaters. The heater power can be quite large compared to the total power. For battery radio valves heater voltages of 1.4V or 3V are normal. The most common voltage is 6.3V & for mains heater chains where all the heater in a set are in series, either 0.3 or 0.1Amp are the 2 common standards with a dropper resistor (line restistance cord), AC

    capacitor, or diode to make up the mains supply voltage. Negative temperature thermistors were commonly put in mains chains, to take the warming up shock from the cold low resistance heaters.

    On diagrams the heater chain/wiring is normally not drawn with the rest of the stages.

    CONNECTIONS
    Like lamps Valves have limited lifetimes 2000 hours for some of the bigger ones & >20,000 hours for CRTs etc. Turning them off & on is oftem more limiting that leaving on! Most come with a pin connection base standard for easy replacement. These are give names like... B7G, B9A, MO, IO, P, P5, B9, B7, B5/4, UX7, UX5, UX4, etc.
    _
    │ │ Top Cap
    .·'~~~'·.
    / \
    │ │ ___
    │ │ Getter──.·ⁿ·. / \
    │ │ Marks │ │Glass │ ┌───┴─────┴───┐Finned
    │ │/ │ │Envelope /~\ │ 4CX250B │External
    │ │ │ │ │ │ │ │Anode
    \ / │ │ ──=======── └──┬───────┬──┘
    ├───────┤ │ │ \_/ G2 ┌┴───────┴┐~\Ceramic
    │ │ └┬┬┬┬┬┘ │ Screen└─┬┬┬┬╥┬┬─┘ Insulator
    └╥╥╥╥╥╥╥┘ Through glass Acorn Ring ││││║││
    ║║║║║║║ wire pins Type └─╜
    Soldered on Central Grid
    valve base pins Locating Pin

    Many valves have top cap connections usually for Anodes on Tx & power valves like TV sweep tubes, but may also be a sensitive control Grid on Rx valves!

    Getter marks are shiny silver/black areas where Magnesium has been vaporised onto the glass to catch the last remnants of gasses in the evacuated tube. A white getter mark indicates air has got into the valve & it is useless!

    With the all glass construction & a good magnifying glass, it is often possible to determine not only what the internal constructions are (diode, triode, pentode etc.) but often also their pin out connections. But I have seen

    tetrodes assemblies wired up as a "rectifier diode internally" though (must have had a surplus?).

    INTERNAL CONSTRUCTION _____
    Most valves are cylindrical / \ Anode
    design with the Anode & /.·'''·.\ · = Grid Wire
    Cathode electrodes as ( ø (*) ø ) ø = Grid Support
    coaxial tubes with wire grid \'·...·'/ ( ) = Cathode tube structures between them. \_____/ * = Heaters
    Punched Mica sheets then plan view
    support the supports.

    VALVE NUMBERS
    There are several systems! Some reflect the heater voltage & valve type, while others have no meaning at all.
    EBC33 has 6.3V heaters (E), having Diode detector (B) & a Triode (C) with
    electrical & connection valve type 33.
    CV123 is a UK military type, often with loads of commercial equivalents.
    12AU7 is a 12V heaters (2x 6.3V) double triode.

    A good valve data book will give you all the information for the type number & include direct equivalents. But like transistors, many applications may not need a direct equivalent, but electrode connections & heater voltages are most important to get right!

    CATHODE
    The Cathode can be directly heated
    by current through the Cathode wire, Indirectly Heated
    or indirectly heated with insulted │ │ Glass Cathode
    wire inside the Cathode tube. \/~\/ envelope │ /~~\ │ Electrons boil off the hot Cathode │~│ \│_/\_/ electrode, normally helped buy an Directly │ ││
    emitting coating enabling lower Heated Wire Heaters temperatures to be used (dim red glow). Cathode
    Without the coating the Cathode has
    to be very HOT, more like a lamp!

    Directly heated Cathodes on AC supply often use a centre tapped AC supply, or a "hum dinger" pot across heater line to minimise hum due to the heater voltage.

    The boiled off electrons form a cloud in the vacuum, & can be attracted to the Anode electrode if it is positive (or very near) with respect to the Cathode.

    ANODES
    These attract the electrons & have to
    absorb kinetic energy from the fast │
    moving electrons & radiate it as heat. .-│-.
    On power valves Anode structures are / ─┴─ \
    designed to radiate the heat away, │ Anode │
    or may even be externally finned to
    do this.

    If the electrons are very fast then they can dislodge electrons in the Anode causing secondary emission from the Anode to other electrodes. To stop this some power valves use carbon/carbonised Anodes which better soak up electrons to stop most of this unwanted emission.

    DIODES
    These use the 2 electrodes in an Anode
    evacuate tube to conduct current .-│-.
    one way. / ─┴─ \
    \ /~\ /
    Note that electrons flow the '│-│'
    opposite way to current e.g. -ve to Directly
    +ve, as electrons were discovered Heated
    after the properties of current Cathode
    had been determined.

    Unlike solid state devices, there is no voltage drop across valve signal diodes as the nearby Cathode electron cloud actually gives up electrons freely to the Anode (space charge current).
    Anode
    .-│-.
    In Rx valves, they are often / ─┴─ \
    part of a multi valve single tube G1 ─┼ - - - │
    for IF detectors & AGC detectors D1 ─┼─┤/~~\├┼─ D2
    plus the 1st AF amp stage. \ /\│ /
    ~~│││~
    HH Cathode

    RECTIFIERS 350VAC 350VAC
    These are just powerful Anode1 Anode2
    versions of the diode .·│-─-│·.
    used in power supplies. / ─┴─ ─┴─ \
    │ │
    Bi-phase designs are \ /~~~~~\ /
    common. ~│──-──│~
    │4V 2A├───>+350V DC
    Voltage drop may be up to 30V @100mA. Heater

    Efficiency diodes rectifiers used in old TV stages, unusually have the Cathode as the top cap with very good Cathode to heater insulation for several kV.

    TRIODES +150V HT───┬─
    These have a Control Grid 47k Large inverted
    between the Cathode & Anode ├─────┤├─── Output
    that reduces the flow of .-│-. 0.01uF
    electrons. Gain "gm" or "mu" 10n / ─┴─ \ 250V
    is in Anode mA per Grid Volt. ─┤├─┬─┼ - - - │
    The Grid is usually negative Input │ │ /~~~\ │
    with respect to the cathode, 1M \ /\ │/
    & an AC bypassed cathode grid│ ~││~├───┐+
    resistor is a common way to leak│ HH │ ===
    obtain this bias. │ 1k │ 25uF
    ──┴───────┴───┴─
    There is quite high capacitance between the Anode to the adjacent Grid & this causes high frequency negative feedback (Miller effect) in these high impedance circuits. The electron flow is proportional to the Grid voltage, but also the attracting Anode voltage, so there is considerable negative feedback in the triode, which keeps the Anode impedance low in common Cathode mode.

    ┌─ +1500V HT
    Common Grid mode (drive on the Cathode) )RFC
    is used in some PA & RF amp designs ├─────┤├─── Output to
    with its reduced power gain, it has .-│-. 1n 3kV pi Tank
    the advantage of no Miller effect as / ─┴─ \
    well as applying current NFB, making │ - - - ┼──┐
    the stage stable, quite linear & with │ /~\ │ _│_
    low impedance drive. \_│ │_/ ///
    RF Drive ┬─┤├──┤ │ RF Floating
    └───┤├)─┤ Heaters & Cathode DC

    For large Tx valves the triode may even be run with no bias & very large amounts of Grid current, when the Grid is pushed positive by the drive signal, but the Grid must be designed for this, or it will be destroyed! In data books you see mode of operating "class A B or C" with suffix "1 or 2", 1 indicates NO grid current 2 is with Grid current.

    TETRODES
    These have 2 Grid electrodes, HT───┬────┬_ ___
    a control Grid (G1) & a screen 10k )||( LS
    Grid (G2). The screen Grid │ _)||(___
    provides screening for G1 │ .-│-. 25:1
    from the Anode reducing the │ / ─┴─ \
    Miller effect & also └┼ - - - │
    maintaining a + attracting Input─┼ - - - │
    electrode other than the Anode │ /~~~\ │
    reducing the Triodes NFB \│_/\_/
    effect & increasing gain. 100uF┌─────┤ ││
    Tetrodes are commonly used in === 220
    AF output stages. ──┴─────┴─

    BEAM TETRODE A
    These have extra earthed .─│─.
    electrode structure (attached / ─┴─ \
    to cathode) shielding much of │ ] [ │
    the Anode structures electrical G2 ─┼─ - - \│
    effects from the Grids. G1 ─┼─ - - ││
    The Grids may also be exactly │ /~~~\/│
    in line to improve efficiency, \_/\_│/
    by keeping G2 currents low. ││ │C

    PENTODES A
    These have an earthed suppressor .-│-.
    Grid (G3) between the screen / ─┴─ \
    Grid (G2). This also does Grid G3 ─┼─ - - |│
    Anode shielding, but also reduces │ - - ─┼─ G2
    secondary emission effects, G1 ─┼─ - - |│
    improving gain & linearity. │ /~~~\└┼─ Screening
    For RF signal amplifiers an outer \│_/\_/
    painted on or inner electrical C│ ││
    screening may be used.

    Variable gain (mu) can be obtained Stage
    if the pitch of the G1 wire in Gain
    manufacture is made variable, then 100%┤·..──--.._ Normal Valve Cut increasing the -ve bias will slowly 75%┤ ''··.. \ Off & Distortion reduce the small signal gain of the 50%┤ Variable''\·..
    valve rather than just cut off the 25%┤ Mu Gain \ ''··.._
    whole valve. Rx AGC & Tx ALC use 0%┼────┬────┬────┬────┬──~ Bias
    this feature to control gain. 1 2 3 4 5 -Volts

    Anode IF
    HEPTODES .-│-.
    With more electrodes / ─┴─ \
    some valves can be a Suppressor G5 ─┼─ - - │
    mixer plus oscillator │ ─ - ─┼─ G4 Osc Anode
    using the same │ - - ─┼─ G3 Osc Grid
    electron flow. Screen Grid G2 ─┼─ - - │
    RF signals G1 ─┼─ - - │
    │ /~~~\ │
    \│_/\_/
    C│ ││
    BEAM MIXERS
    A good performance mixer can be A1 A2
    made using a balanced out of .-│-─-│-.
    phase Anodes A1 & 2, & a pair / ─┴─ ─┴─ \
    of beam bending deflection P1 ─┼─┤ ├─┼─ P2
    plates P1 & P2 fed with the │ - - - ──┼─ G2
    balanced local oscillator. G1 ─┼── - - - │
    The amplified radio signal on │ /~~~~~\ │
    G1 is then fed in turn to A1 or \│__/~\___/
    A2 depending on of the phase of C│ │~│
    the balanced local oscillator.

    MULTIPLE VALVES At Ap
    As vales are quite big it is .-│-────-│-.
    quite common to include more / ─┴─ ─┴─ \
    than one in a glass envelope if │ ┌ - - - │
    there will be no interference G1t ─┼─ ─ ─ │ - - ─ ┼─ G2p
    (e.g. not multiple RF stages). │ │ - - ─ ┼─ G1p
    Here a detector Diode, audio D1 ─┼─┤ /~~~~~~~\ │

    Triode & audio output Pentode \ /~~\ │ /
    all share the same Cathode. ~~─│─--─│~│~
    Sometimes in a diagram only part H H C
    of the valve may be shown in a
    part of the circuit.
    A A'
    Some push pull VHF/UHF Tx valves .--│-────-│--.
    use twin beam tetrode assembles / ─┴─ ─┴─ \
    with one Cathode & G2, but two │ ] [ ] [┐ │
    G1s & Anodes. Internal Anode G2 ─┼─ - - -──- - -│ │
    to Grid neutralising capacitors G1 ─┼─ - - - - - -│─┼─ G1'
    between A'- G1 & A - G1' are │ /~~~~~~~~~~\│ │
    possible with push pull valves \___ /~\ ___│/
    in one envelope. ~~│~│~~ │C

    INDICATOR TUBES
    Often called magic eye or tuning
    indicators, these give a varying A1 A2
    area of green fluorescent display .│-───-│-.
    depending on the signal. They are / ├──┐ │ \
    commonly twin triodes, where the │ ─┴─ │ ─┴─ │
    anode of the first is the beam G1─┼ ─ ─ └─ ─ ─ │
    altering grid of the second triode │ /~~~~~~~\ │
    & connected to HT with a high value \│___/~\___/
    resistor. The second triodes' anode C│ │~│
    at HT is phosphor coated, or used
    as an accelerator anode to phosphor
    on the glass to give the display.

    BEAM TUBES
    Many types of special electron beam tubes exist other than the Cathode Ray Tube

    they include Travelling Wave Tubes, Klystrons etc. Most amplify or self oscillate & can produce very useful gains (e.g. 40dB) & powers (kW) at some astonishing frequencies (10s of GHz).

    GAS FILLED
    Gases are normally not wanted in valves as it ionises & poisons the Cathode. But cold Cathode tubes using neon, or other gasses do make good shunt voltage regulators (like zeners), & even triggered timebases using a Thyratron. The DOT or sometimes hatching, represents the gas inside the envelope.

    + .-│-.
    .-│-. .-│-. Trigger / ─┴─ \ .-│-──-│-.
    / ─┴─ \ / ─┴─ \ Gate ─┼ - -°- │ / ─┴─ ─┴─ \
    │ ∙ │ │ ∙ │ Grid │ /~~~\ │ │ ∙ │
    \ ─┬─ / \┌ o / \│_/\_/ \_/~~~~~~\_/
    '-│-' Start/-│-' │ ││ │~~~~~~│

    NEON REGULATOR HEATED HEATED HIGH CURRENT
    80V 2mA 150V 80mA THYRATRON GAS RECTIFIER

    NOTES: OA2 = 150v much typ 1007 cold kathode (octal) ------ OB2 = 90v See book: (US militair app's)
    (From ON4CBL) 150C1K (octal) EEV-GenE. ...

    More complex neon ones make up NIXI number display tubes, & nowadays Mercury vapour ones make fluorescent lamps & the hart of Plasma TV display panels.

    With liquid Mercury as a Cathode, large ones use (before the silicon diode)
    to be used as large poly phase rectifiers, with 3, 6, or even 12 Anodes, many Amps at several kVs can be rectified this way.

    A1 A2 A3 A4 A5 A6
    .-│---│---│---│---│---│-.
    / ─┴─ ─┴─ ─┴─ ─┴─ ─┴─ ─┴─ \
    │ │
    \_ ┌ o _/
    ~│~~~~~~~~~│~~~~~~~~~~~
    Starter C



    See my bulletins on "Early AVO Valve Tester", "Old Valve Radios", "Microwave Ovens" & for PAs "4CX250B PA Regulated Supplies" & "4CX250B PA Timing & Control", & also "Reforming Caps" or "Oscilloscopes" for CRT information.


    Why Don't U send an interesting bul?

    73 De John G8MNY @ GB7CIP

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    * Origin: HAMRADIO telnet lu9dce.dynu.com (21:5/101)